Acrylic case

Files are in the Github Repo here.


Acrylic ErgoDonk Zero case Acrylic ErgoDonk Zero case Acrylic ErgoDonk Zero case


Details

These don’t retain the switches as tightly as the 3d printed cases, but they look fantastic.

Rather than purchase multiple size female-female 2mm standoffs, using an ‘assortment box’ is much easier.

The production ready files for upload can be found in the “production_ready” folder. They are zipped .dxf files. I recommend 3mm thickness. Some online vendors ask you to manually input the dimensions for pricing. Dimensions can be found in the BOM remarks below.


BOM

Name Count Remarks Potential Storefront Image
keyplates 2 Use the same file for both sides: Ergodonk_Zero_v0.2_keyplate.dxf.zip
Dimensions: 217mm x 157mm
Elecrow Acrylic ErgoDonk Zero key plate
backplates 2 Use the same file for both sides: Ergodonk_Zero_v0.2.1_bottom_plate.dxf.zip
Dimensions: 217mm x 157mm
Elecrow Acrylic ErgoDonk Zero back plate
Solenoid cover 2 Use the same file for both sides: Ergodonk_Zero_v0.2_Solenoid_cover.dxf.zip
Dimensions: 55mm x 25mm
Elecrow Acrylic ErgoDonk Zero case solenoid cover Acrylic ErgoDonk Zero case solenoid cover Acrylic ErgoDonk Zero case solenoid cover
Left Hand MCU cover 1 Left hand only. Notice this covers empty sockets that are not used on the left hand. If you don’t like seeing those, select an opaque acrylic.
Ergodonk_Zero_v0.2_LH_MCU_Cover.dxf.zip
Dimensions: 78mm x 97mm
Elecrow Left hand Acrylic ErgoDonk Zero MCU cover plate Left hand Acrylic ErgoDonk Zero MCU cover plate
Right Hand MCU cover 1 Right hand only: Ergodonk_Zero_v0.2_RH_MCU_Cover.dxf.zip
Dimensions: 78mm x 40mm
Elecrow Right hand Acrylic ErgoDonk Zero MCU cover plate Right hand Acrylic ErgoDonk Zero MCU cover plate
M2 5mm screws 56 Any old M2 will do. I prefer ‘button head’ for aesthetics. 4mm or 6mm works too, but 6mm may bottom out. Amazon
AliExpress
X
M2 6mm female-female standoffs 16 Connects the front plate to the back plate, runs through the pcb. Aluminum versions are available, but I’ve found they tend to arrive ‘greasy’ or oxidized, so I recommend the brass versions.Left hand uses 7, right hand uses 9. Amazon
AliExpress
Acrylic ErgoDonk Zero MCU key plate attached to back plate with 6mm M2 female-female standoffs
M2 12mm female-female standoffs 6 Connects the MCU cover plate to the back plate, runs through the pcb and the key plate. Left hand uses 4, right hand uses 2. Amazon
AliExpress
Acrylic ErgoDonk Zero MCU cover plate attached with 12mm M2 female-female standoffs
M2 16mm female-female standoffs 3 Connects the left hand solenoid cover plate to the back plate, runs through the pcb and the key plate. Amazon
AliExpress
Left hand Acrylic ErgoDonk Zero solenoid cover plate attached with 16mm M2 female-female standoffs
M2 9mm female-female standoffs 3 Connects the right hand solenoid cover plate to the back plate, runs through the pcb and the key plate. 10mm is fine too. Amazon
AliExpress
Right hand Acrylic ErgoDonk Zero solenoid cover plate attached with 16mm M2 female-female standoffs
2mm adhesive Rubber bumper feet. 10 These keep the board from sliding on the desk. Put 5 on the bottom side of each hand to keep from sliding on the desk. Amazon Bumper feet locations

About these plates

This case was created by exporting svg layers directly from KiCad. The Svg’s were imported into Fusion360 with a 3.7795% scale. (Not sure why the KiCad exports are so small - but that multiplier seems to get them where they need to go). From Fusion360, the outlines are exported as a .dxf. The .dxf’s have been zipped because the only vendor I’ve tested these with is Elecrow. If you need another file type, you can find the initial svg’s in the ‘source’ folder.